W100 -Wafer Assembly (Single Side)
Technical data
- Control System: HMI and PLC/PC
- Screen Display: machine commands, error codes, trouble shooting guide, and production
statistics on HMI screen
- Machine Size (approx.): 130 cm x 140 cm x 180 cm
- Machine Weight (approx.): 1000kg
- Power supply: 3 phase 220 V
- Air pressure: 6 bar
- Cycle time: 4 sec/ assembly (for 5 holes)
Products
Wafer (tumbler) assembly machines load springs and wafers (tumblers) into plugs (barrels).
Possible options include the following: marking of the front of the plug (barrel) using a single-point CNC marker, deburring of the wafer (tumbler) and spring cavities, testing of the lock function with a master key, and testing the lock function with a change key.
An operator manually loads the plug (barrel) and cut key into the respective nests. Vertical magazines automatically supply the wafers (tumblers) and a beehive type spring feeder automatically feeds the springs via plastic tubing. LVTD probes read the key cuts to determine the correct combination or a file provides the code information. Finished assemblies are automatically unloaded.