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W100 -Wafer Assembly (Single Side)
Technical data
  • Control System: HMI and PLC/PC
  • Screen Display: machine commands, error codes, trouble shooting guide, and production
      statistics on HMI screen
  • Machine Size (approx.): 130 cm x 140 cm x 180 cm
  • Machine Weight (approx.): 1000kg
  • Power supply: 3 phase 220 V
  • Air pressure: 6 bar
  • Cycle time: 4 sec/ assembly (for 5 holes)
Products
Wafer (tumbler) assembly machines load springs and wafers (tumblers) into plugs (barrels). 
Possible options include the following: marking of the front of the plug (barrel) using a single-point CNC marker, deburring of the wafer (tumbler) and spring cavities, testing of the lock function with a master key, and testing the lock function with a change key. 

An operator manually loads the plug (barrel) and cut key into the respective nests. Vertical magazines automatically supply the wafers (tumblers) and a beehive type spring feeder automatically feeds the springs via plastic tubing. LVTD probes read the key cuts to determine the correct combination or a file provides the code information. Finished assemblies are automatically unloaded.