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W300-Barrel Preassembly and Wafer Assembly
Technical data
  • Control System: HMI and PLC/PC
  • Screen Display: machine commands, error codes, trouble shooting guide, and production statistics on HMI screen
  • Machine Size (approx.): 385 cm x 274 cm x 200 cm
  • Machine Weight (approx.): 4500kg
  • Power supply: 3 phase 220 V
  • Air pressure: 6 bar
  • Cycle time: 5 sec/ assembly (function of machine design)
Products
Wafer (tumbler) assembly machines load springs and wafers (tumblers) into both sides of plugs (barrels). 

Possible options include the following: marking of the front of the plug (barrel) using a single-point CNC marker, deburring of the wafer (tumbler) and spring cavities, testing of the lock function with a master key, and testing the lock function with a change key. Expanded features may include the following: adding caps to the plug (barrel), installing seal rings (O-rings), and adding actuators. 

An operator manually loads the plug (barrel) and cut key into the respective nests. Vertical magazines automatically supply the wafers (tumblers) and a beehive type spring feeder automatically feeds the springs via plastic tubing. LVTD probes read the key cuts to determine the correct combination or a file provides the code information. Finished assemblies are automatically unloaded.